R-Laser Laser Projectors in Aerospace Assembly

Aerospace

Maximum accuracy and speed in assembly

R-Laser laser projectors are advanced tools used in aircraft assembly to improve accuracy, increase efficiency and reduce errors in manufacturing processes. These devices project templates and visual references directly onto work surfaces, guiding operators in the installation of complex components.

One of the main advantages of using R-Laser laser projectors is precise positioning; by projecting lines and contours directly onto the fuselage or wings, they eliminate the need for physical templates and reduce the risk of alignment errors. Furthermore, they allow a significant reduction in assembly times: operators can follow visual instructions immediately, without having to consult paper drawings or physical models, speeding up the installation of panels, rivets and structural components.

Another key aspect is the elimination of errors in the assembly of critical sections. Thanks to these systems, an improvement in quality and compliance with CAD designs is achieved. R-Laser laser projectors integrate easily with CAD software and Industry 4.0 systems, allowing the projection of dynamic schemes updated in real time and adaptable to different assembly configurations.

The use of this technology also ensures greater safety and a reduction in costs. The precision in assembly minimizes the need for rework and reduces material waste, decreasing the risk of structural defects and increasing the reliability of the aircraft.

Primary applications for the R-Laser laser projectors include positioning rivets and panels on the fuselage and wings, guiding the drilling and assembly of structural components, assisting in the application of sealants and composite materials, and projecting guides for electrical and hydraulic wiring.

Thanks to their ability to optimize production processes in the aerospace sector, R-Laser laser projectors represent a fundamental technology for ensuring greater efficiency and quality.

Braket Placement: Placement on the fuselage

Interior quality control: Interior quality control using machine vision

Mylar Placement: Mylar Laser Placement

Hole pointing: Via laser system

Dimensional Control: Braket and Stringer

Scanner

Automations

Logistics: Trolley assembly

Advantages of R-Laser Laser Technologies

R-Laser laser technologies guarantee maximum precision, allowing detailed and error-free processing, essential for a sector in which quality is fundamental. Furthermore, our systems optimize production times, making processes faster and more efficient, with a consequent increase in productivity. Finally, they reduce waste, contributing to greater sustainability and ensuring significant savings on the materials used.

All sectors

Wood

Textile and Composite

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lasers for the Aerospace sector

The products

Below you will find the individual products ideal for the aerospace sector, divided into their respective families. Each solution is designed to guarantee precision, reliability and maximum efficiency in the various phases of assembly and production. Discover which technology best suits your operational needs.

LDV

Laser system for quality control of cutting and drilling The LDV system is a laser device that makes automatic and certain the control of the presence of holes and cuts made by Laser machines on 3D and 2D sheet metal parts. The control is performed in less than 1 second. The system projects points and lines on the position of the holes and cuts made onto the cut and drilled stringers. At this point, the dynamic control part will be able to signal the presence or absence of the machining. The operating principle is simple and can guarantee the infallibility of the system. The Laser LDV system has been developed to self-control through redundancy systems to avoid signaling errors and make the quality of the control total, reporting any internal malfunction in real time. The system is equipped with a micro PC that, in addition to recording each work cycle, can photograph and catalogue the machined parts, creating a report and also reporting which area has not been machined. The remote assistance function is also provided where a remote operator can check the functionality of the system, reprogram the control masks and ensure continuity of work

LSR

Laser Profilometer for high precision dimensional measurements, quality control, position measurements of painting lines and dimensional control of wooden boards and marble tables. The LSR system has a tested software that can interface with robots and automated lines. LSR is a laser artificial vision device with different configurations and precisions, therefore adaptable to any customer need

LDS

LDS laser sensors Developed for industrial applications are used for collision avoidance, level measurement of liquids and solids, conveyor profiling, proximity sensing, positioning and monitoring of equipment or even altimetry applications. Varying material characteristics or differences in environmental conditions can be a contributing factor to a particular sensor not working properly. LDS lasers are Class I lasers, they are low power (

LSF 13 2DZ

The LSF 13 2DZ projector is a laser projection device that is based on a galvanometric system, capable of creating shapes at different heights from the work surface. It is mainly used in the marble sector for positioning suction cups and positioning slabs. It is equipped with a digital output where the keypad is connected, through a simple command it can change the design based on and through the RJ45 output it can be connected to a plc or a computer dedicated to it. All our customers who use these systems have an immediate web service through our staff.

LSF 13 ATP

The LSF 13 ATP projector is a laser projection device based on a galvanometric system, capable of creating points and complex figures on the work surface. The LSF13 ATP laser device is an innovative projection system that overcomes the critical positioning issues in the automotive sector. It was designed for the work of operators on assembly lines. The main function is to signal the assembly directives given to the operator via a PLC/computer/analog signals.

LSF 13 Air Force

The LSF 13 Avio projector is the top of the range projector mounted as standard with multiple optional lights including two lasers (Red\Green) with the High Performance Galvanometric system that guarantees precision of +\-0.5mm and the assembly and the course to use it, is a turnkey solution par excellence. The main difference is its versatility which is not only Software but also Hardware, it is completely configurable according to customer requests.

OEM

The OEM laser series has been created by us to produce the laser according to the customer's specifications starting from the color of the laser source to its power supply from batteries up to 110\240V. The Housing can be chosen based on the application all with a size of Ø12mm. The OEM series is the most versatile there is. Cod: 39980001

SET V

The SET laser device is a high-performance Green light laser device that can work in any condition, even the most demanding ones. It finds ample space in conditions where high power and small dimensions are needed. The device is available in output powers from 1mW to 120mW and is dissipated with Thermal Interface Material which guarantees maximum dissipation and extends the MTBF. Its structure can be customized by the customer, it can project lines, cross points at a distance requested by the customer, and a 5V 24V 100/240V power supply in direct and alternating current. The aforementioned laser has the pride of being completely customizable both in terms of power and housing.

SET R

The SET R laser device is a high-performance Red light laser device that can work in any condition, even the most demanding ones. It finds ample space in conditions where high power and small dimensions are required. The device is available in output powers from 1mW to 100mW and is dissipated with Thermal Interface Material which guarantees maximum dissipation and extends the MTBF. Its structure can be customized by the customer, it can project lines, cross points at a distance requested by the customer, and a 5V 24V 100/240V power supply in direct and alternating current. The aforementioned laser has the pride of being completely customizable both in regard to power and housing.

TB

The TB laser device is a versatile and compact device that has been designed for applications where a stable electrical connection or occasional use is not possible. The device is available in output powers from 1mW to 120mW and is dissipated with Thermal Interface Material that guarantees maximum dissipation and extends the MTBF. Its structure is customizable by the customer and can project lines, cross points at a distance requested by the customer.